factory employee discipline is one key to the success of Yamaha Motor giant . It looks as browse plant in Iwata , Shizuoka , Japan , on Tuesday ( 11/18/2013 ) .
Uniforms , hats , and gloves become an integral part of its security . There should be no camera to take action here because it involves the company's secret . No unnecessary conversation during work time .
Approximately at 09.30 local time building number 7 of the Yamaha factory complex , as many as 176 employees already standby .
They looked up at each position . Y900 is Building Bolt and WR250 motorcycle produced . Just info , both types of these motors is booming in America .
" A day here could produce at least 30 units of Bolt , while the other unit is usually 70 units produced , " said Yoshinobu Shimajiri , as the MC department supervisor prodoction body assembly factory manufacturing section Yamaha Motor Co. , Ltd. .
A total of 100 units per day is a minimum standard . So that the motor could be 3,460 units per month are generated .
Other types of motors are manufactured here is XP500 , YP400 , YP250 , XV950 , XV1300 , and CP250 . Like the YZ450 and YZ250 models have started to decrease again produced today .
Employees are required to work a very high precision , there should not be one small mistake . Still working here is not dominated by the 30s alone , old aged workers are still visible , including youth and women .
It takes a very high accuracy rate , if you do not want to make the product fail .
The device of the motor unit , such as nuts , bolts , gears , and the other kept in a special box .
In the box there are appropriate numbers of components . Then workers weigh them before transfer to another unit . If it is not in accordance with the weight , meaning there are less components .
Once the box is filled full component , then the automatic train him. Store employees stay on top of the automatic train . Then escorted unmanned , as driven by the electromagnet system programmed . He walked along these lines that have been made .
Observers are prohibited near the train , the observer must walk on white lines specified . Because the system is very sensitive to our imagination . Wagon will stop in place for automatic sensor .
In the next unit , boxes containing components of other workers were taken . Then attached to the component parts according to regulations. After installing workers should ensure component is securely installed .
Workers were given only three minutes for each unit . The maximum unit carried by two people , it's for the hard part and takes two sides at once . At least 30 units are contained in a special section and mounting assembly body .
If there is a breakdown or ill workers , there is a rope to alert supervisors . Supervisors swiftly replaced and the employee's duties with other employees .
Exactly at 10.00 an alarm sounds , sign coffe break time begins . Employees have about 15 minutes to rest . Extinguished the lights on the unit .
At least 32 motorcycle units already completed in 2 hours . Their target is 242 motorcycle today resolved . Pakerja given time for lunch for 45 minutes . Just finished work at 5pm .
